Independent Consulting

45 Years of Wire EDM Expertise — Now Available to You

Tony Zwiener | Independent Vision Wire EDM Consultant & Trainer

45 Years Manufacturing24+ Years Georg Fischer Machining SolutionsFine Wire SpecialistPublished EDM Expert

"From the bench to the boardroom — 45 years of hands-on Wire EDM mastery."

45Years

Manufacturing Experience

24+Years

Georg Fischer Machining Solutions

1989

First Wire EDM Programmed

About Tony Zwiener

A Career Built on Precision

Tony Zwiener began his manufacturing career on the bench as a Toolmaker, spending the first 20 years mastering the craft before programming his first Wire EDM — a Charmilles Robofil 200 — in 1989 using the Esprit C CAD/CAM system.

In 2001, Tony joined Agie LLC and discovered the AgieVision Wire EDM machine. Through the merger of Agie and Charmilles into Georg Fischer Machining Solutions (GFMS), he rose to Lead Vision Wire EDM Applications Engineer — a role he held for over 24 years.

Now operating independently as Visionary Wire EDM, Tony brings that deep institutional knowledge directly to manufacturers, shops, and engineers who need expert training and process consulting without the overhead of a large corporation.

01 / EXPERTISE

Areas of Expertise

Training — On-Site

Conducting basic and advanced training classes at customer facilities. Tailored to your team's skill level and machine configuration.

Time Studies & Machine Demonstrations

Performing time studies and attending machine demonstrations to promote machine advantages and capabilities, supporting sales and process validation.

Troubleshooting

Diagnosing and resolving machine and process issues. Deep familiarity with AgieVision controls and GFMS machine behavior across all supported platforms.

Production Turnkey & Optimization

Optimizing machine efficiency for production environments. From setup to throughput — getting the most from your Wire EDM investment.

Fine Wire Applications

Senior-level expertise in micro-erosion EDM. Diameters down to 20µm (0.0008") on the CUT 1000 series; down to 50µm (0.002") on Progress VP, CUT 2000, and CUT 3000 series machines.

CAM Code Analysis

Reviewing and analyzing code output from CAM system manufacturers to ensure optimal machine performance and process accuracy.

Published EDM Author

Contributor to EDM Today quarterly magazine. Featured in the Experts Corner (Fall 2015) and author of multiple tech tips on the Vision Wire EDM control.

02 / MACHINES

Supported Machines

Prepared to support the following AgieVision and GFMS Wire EDM platforms.

Service Note

Equipment must be in good working order. For service or PM, contact United Machining Solutions @ 847-917-5300 Ext. 1967 or the Agie Charmilles wire service department.

Scope of Services

Scope of Services

Services are limited to training and process consulting only. The equipment must be in good working order and not in need of repair. If the system's condition is in question, a PM performed by a qualified service engineer is recommended before scheduling.

United Machining Solutions Service: 847-917-5300 Ext. 1967

03 / CONTACT

Ready to Elevate Your Wire EDM Process?

For a training quote, reach out directly. Tony responds personally to every inquiry.

Send a Quote Request

Phone

704-924-1637

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